Product Description
Our advanced cable extrusion line is engineered for high-speed, high-precision insulation and sheathing of various electrical wires and cables. Designed to meet strict international manufacturing standards (such as IEC, CE, and UL), this production line offers an optimal turnkey solution for modern cable factories worldwide.
Widely Applicable For:
- New Energy: Solar PV cables and EV (Electric Vehicle) charging cables.
- Automotive Sector: High-precision automotive wiring harnesses.
- Power & Construction: Low-voltage building wires and power distribution cables.
Technical Specifications
| Technical Parameter | Model: HS-EXT70 | Model: HS-EXT90 | Model: HS-EXT120 |
|---|---|---|---|
| Screw Diameter | 70 mm | 90 mm | 120 mm |
| Applicable Material | PVC, XLPE, PE, LSZH | PVC, XLPE, PE, LSZH | PVC, XLPE, PE, LSZH |
| Max Line Speed | Up to 400 m/min | Up to 300 m/min | Up to 150 m/min |
| Finished Wire O.D. | Φ 1.5mm - Φ 8.0mm | Φ 6.0mm - Φ 25.0mm | Φ 15.0mm - Φ 60.0mm |
| Max Extrusion Capacity | 180 kg/h | 320 kg/h | 550 kg/h |
| Control System | Siemens PLC / HMI | Siemens PLC / HMI | Siemens PLC / HMI |
Core Components & Advantages
- Smart PLC Control: Fully automated Siemens/Schneider PLC system with a user-friendly HMI touchscreen, enabling recipe storage and one-click line speed synchronization.
- High-Precision Temperature Control: Multi-zone PID temperature control system with Japanese Omron controllers, ensuring optimal melt quality for LSZH (Low Smoke Zero Halogen) and XLPE materials.
- Premium Drive & Motors: Equipped with ABB/Yaskawa frequency inverters and energy-saving motors to reduce factory electricity consumption by up to 15%.
- Online Inspection Integration: Compatible with laser diameter gauges and spark testers for real-time defect detection, ensuring a 100% qualification rate for finished cables.
Turnkey Solutions for Global Smart Equipment Integration
At Haijoy Smart, we deliver complete, high-efficiency Turnkey Projects tailored to international machinery standards. Our full-lifecycle service guarantees your factory's successful operational launch:
- Factory Layout Optimization: Customizing the production line layout according to your workshop dimensions to Maximize efficiency.
- Material & Process Consulting: Comprehensive assistance in testing and selecting raw materials (PVC, XLPE, LSZH) for superior cable output.
- Remote Smart Diagnostics: Built-in IoT smart modules for secure, real-time online technical support, remote troubleshooting, and virtual commissioning to drastically minimize overseas downtime.
High-Speed Cable Extrusion Line | Wire Insulation Sheathing Machine - Haijoy Smart
2026-06-08
Uncategorized
High-speed, automated cable extrusion line by Haijoy Smart. Engineered for solar, automotive, and power cable insulation/sheathing with Siemens PLC control.
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